Product Engineering

Precision engineering support from design concept to production-ready prototype

CY4 supports product development with design expertise, 3D modelling, manufacturability validation and engineering documentation, helping OEMs and Tier 1 suppliers deliver products that are high-performance and optimised for efficient, error-free assembly.

Design For Assembly (DFA)

Analyse your product CAD model to identify every opportunity to reduce part count, simplify assembly sequences, prevent assembly errors and minimise tool requirements.

DFA makes products easier and faster to build on the line, reducing assembly time, quality defects and manufacturing cost.

Deliverables

  • Part count reduction analysis and recommendations
  • Tool-proof (poka-yoke) design recommendations to prevent assembly errors
  • Simplified, optimised assembly sequence documentation
Design For Assembly (DFA)

Reverse Engineering

Create accurate, fully parametric 3D CAD models from physical parts using scan data.

Used for legacy component documentation where original drawings are unavailable, tooling and fixture design, competitive benchmarking and engineering change management. Output is a production-ready CAD model aligned to your platform standards.

Deliverables

  • Accurate 3D CAD model created from physical part or scan data
  • Engineering drawings, dimensioned, toleranced and revision-controlled
  • Tooling-ready geometry with datum scheme and GD&T
Reverse Engineering