Technology Services

High end engineering technology solutions that accelerate your digital transformation

LiDAR Point Cloud Processing

Turn raw scan data into clean, validated, analysis ready point clouds.

Process raw LiDAR scan data from FARO, Leica and NavVis scanners into clean, noise free, geo referenced point clouds ready for 3D modelling, clash detection, deviation analysis or direct visualisation. Output is compatible with all major CAD, BIM and engineering platforms.

Deliverables

  • Noise removal and point cloud cleaning eliminates scanner artefacts and reflections
  • Scan stitching multiple scan positions merged into a single coherent point cloud
  • Geo referencing and coordinate alignment to client coordinate system
  • Format conversion E57 · RCS · XYZ · LAS compatible with all downstream tools
  • Quality assessment report coverage, accuracy and data completeness verification
LiDAR Point Cloud Processing

Use Case / Client Example

GMR Infrastructure required point cloud data for a 2.4 km airport terminal for MEP routing design. Raw NavVis scan data had significant noise from glass facades and moving people. CY4 processed and cleaned 380 GB of scan data in 5 days delivering a registration accurate, noise free E57 cloud to the MEP design team.

CAD Automation

Eliminate repetitive engineering tasks and save your team hours every single day.

CY4 develops custom automation scripts and tools for Siemens NX, Autodesk Inventor, Bentley MicroStation, AutoCAD and Open 3D using Python, NX Open API, Inventor API and AutoLISP. Automates repetitive tasks including model creation from Excel, BOM extraction, pipe routing, layout generation, drawing batch processing and report generation. All automations are delivered as obfuscated, machine locked executables protecting both CY4's and the client's intellectual property.

Deliverables

  • Custom automation scripts model creation · BOM extraction · pipe routing · layout generation
  • Excel to CAD automation generate complete 3D models from structured input spreadsheets
  • Drawing and report batch processing generate hundreds of documents automatically
  • Secure delivery PyArmor obfuscation · PyInstaller packaging · machine locked licensing
  • Installer package (Inno Setup) for easy deployment across client engineering teams
CAD Automation

Use Case / Client Example

AVRDUS Technologies needed to automate the creation of 3D pipe layouts in MicroStation from their MEP design data in Excel. Manual modelling took 3 hours per system. CY4 built a Python automation using MicroStation Key In scripting reducing model creation time to 8 minutes per system. The team recovered 280+ hours per project.

Traklyt QR Code Based Asset Tracking

Real time visibility of every movable asset across warehouse, supplier and customer locations.

Traklyt is CY4's live mobile application for real time asset tracking using QR codes. It provides complete visibility of movable assets across warehouse, supplier and customer locations with offline scanning capability, customisable alerts and a full analytics dashboard.

Deliverables

  • Real time tracking of assets warehouse location · in transit · at supplier · at customer
  • QR / RF / LPWAN tag compatibility works with all standard asset tagging technologies
  • Offline QR scanning scans recorded offline and synced automatically when internet is available
  • Analytics dashboard asset utilisation, location history, overdue assets and maintenance tracking
  • Customisable alerts maintenance reminders, location overdue, asset not returned alerts
Traklyt QR Code Based Asset Tracking

Use Case / Client Example

TVS Logistics needed visibility of 2,600+ fleet components moving between 4 plants and 18 supplier locations. Manual tracking was creating reconciliation failures. After deploying Traklyt with QR tags, asset location accuracy improved from 68% to 99.4% and the monthly reconciliation process was eliminated entirely.

Machine Monitoring

Connect your machines, visualise real time OEE and act before production is lost.

CY4's Machine Monitoring solution connects production machines to a real time dashboard enabling production and maintenance teams to visualise OEE, track jobs per hour, analyse breakdown patterns and receive instant start/stop loss alerts. Deployed directly on the factory floor via tablet or fixed display.

Deliverables

  • Machine connectivity connect to PLCs, sensors or manual input terminals
  • Real time OEE (Availability · Performance · Quality) dashboard
  • Bottleneck analysis identify which machine is limiting line throughput
  • Breakdown analysis categorise and track all downtime events by cause
  • Start/stop loss alerts instant notification via SMS or in app alert when machines go down
Machine Monitoring

Use Case / Client Example

Roop Polymers deployed CY4's Machine Monitoring solution on 14 injection moulding machines. Previously, shift managers only knew about breakdowns after the shift ended. Within 3 months of going live, average breakdown response time reduced from 42 minutes to 7 minutes recovering an estimated 210 production hours per month.